Michael Acton

 As AI data centers scale in power density and thermal load, conventional separate power and cooling systems create critical inefficiencies. Process Systems, LLC   has developed a radiation-integrated CCHP platform that unifies power generation and cooling into a single cascading energy system. By leveraging radiation-dominant heat transfer physics (Stefan–Boltzmann T⁴ law), the platform achieves up to 88.7% reduction in burner demand compared to convection-only designs, while delivering 70–85% total system efficiency — far exceeding conventional approaches.

 At high combustion temperatures, radiation heat transfer scales with the fourth power of absolute temperature (Stefan–Boltzmann T⁴ law). This means small increases in flame and refractory temperature produce dramatically larger increases in heat flux — fundamentally changing the economics of steam generation. This represents a fundamental shift in heat transfer physics application — delivering major performance and economic gains that convection-only designs simply cannot match. 
 

Turning Turbine Exhaust into High-Value Cooling
Rather than discarding turbine exhaust steam as waste heat, the CCHP platform routes it directly into an absorption chiller. This converts what would otherwise be lost energy into approximately 700 tons of cooling per 1 MW module — at a coefficient of performance (COP) of around 0.7.  For AI data centers, this is transformative: cooling capacity scales directly with power output, eliminating the need for separate electrical chillers and reducing peak electrical demand charges. 

 Why Total Efficiency Matters More Than Electrical Efficiency Alone
Conventional power systems — diesel generators, gas turbines — are typically evaluated on electrical efficiency alone (30–40%). This metric ignores the enormous amount of energy discarded as waste heat. The CCHP platform captures that waste heat and converts it into useful cooling, achieving 70–85% total system efficiency. 

www.processystems.com